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Sectors – Research / Laboratory

Research / Laboratory

Research and laboratory DSEAR risk assessment expertise

We have provided DSEAR risk assessments for research facilities, laboratories, testing environments and development centres across the UK.

These environments often involve the controlled use of flammable liquids, gases and small quantities of hazardous substances within specialised equipment or laboratory processes. Our work focuses on identifying where hazardous atmospheres may arise, particularly during storage, decanting and experimental activities, and ensuring appropriate controls are in place.

Oxford Instruments

Oxford Instruments

The challenge

A visit was made to the Oxford Instruments Plasma Technology facility in Yatton, December 2013 to consider compliance with the Dangerous Substances and Explosive Atmospheres Regulations 2002 (DSEAR). More recently a re validation inspection …

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Aston Labs

Aston Labs

The challenge

A visit was made to the Aston Labs Ltd facility in Holford on the 19th February 2014 to consider compliance with the Dangerous Substances and Explosive Atmospheres Regulations 2002 (DSEAR). From the survey it …

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Helios

Helios

The challenge

Helios Homeopathy Ltd is a well-established homoeopathic pharmacy; who manufacture their own remedies and provide expert advice. As part of the manufacturing processes at its site in Tunbridge Wells; there is a need to …

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DE Risk

DE Risk

The challenge

A visit was made to a DE Risk client in Slough to consider compliance with the Dangerous Substances and Explosive Atmospheres Regulations 2002 (DSEAR). The client is a large laboratory that uses a range …

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Illumina Ltd

Illumina Ltd

The challenge

A request was made by Illumina Cambridge Ltd. to consider compliance with the Dangerous Substances and Explosive Atmospheres Regulations 2002 (DSEAR) for the company’s existing facility at Chesterford Research Park,Essex. Also for the company’s …

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AHDB

AHDB

The challenge

AHDB’s Sutton Bridge research facility carries out research into storage conditions for potato crops. The requirement for a DSEAR RA was identified during a group audit. Although no significant storage and handling of flammable …

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Opsec

Opsec

The challenge

A visit was made to the Leicester Development Laboratory of OpSec in October 2017 to carry out a risk assessment in respect of the Dangerous Substances and Explosive Atmospheres Regulations 2002 (DSEAR). DSEAR focus …

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Arysta Lifesciences

Arysta Lifesciences

The challenge

As part of an update to corporate policy, as well as insurance recommendations, Arysta Lifesciences in Evesham required a full DSEAR survey and Risk Assessment to be carried out at their premises. Prompt attention …

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SSE Contracting Ltd

SSE Contracting Ltd

The challenge

In July 2018, a request was made by SSE Contracting Ltd. to consider compliance with the Dangerous Substances and Explosive Atmospheres Regulations 2002 (DSEAR), incorporating Amendment 1: June 201., for the company’s new UPS …

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BSI Group

BSI Group

The challenge

BSI called on our services to review DSEAR compliance at two of their testing laboratory sites during June 2018. This has been followed up with periodic reviews as part of the sites requirements to …

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DSEAR risk assessments for laboratories, research facilities and testing environments

Research and laboratory environments typically operate with smaller quantities of hazardous substances than large industrial sites, but still present DSEAR risks due to the nature of materials used and the way they are handled.

Typical risk areas include:

  • Use of flammable solvents such as ethanol, acetone and laboratory chemicals
  • Storage and decanting of flammable liquids
  • Compressed and pressurised gas systems
  • Gas distribution to laboratory or cleanroom equipment
  • Waste solvent handling and storage
  • Ventilation systems and local exhaust ventilation (LEV)
  • Experimental or development processes
  • Battery systems and hydrogen generation

A key feature of laboratory environments is that hazardous substances are often contained within vessels, systems or equipment. However, risks can still arise during activities such as decanting, sampling, maintenance or waste handling, where vapours may be released.

Many laboratory solvents produce vapours that are heavier than air and can accumulate at low levels if ventilation is insufficient. Similarly, pressurised gases used in research or cleanroom environments must be carefully controlled to prevent leaks or accumulation.

Because of the controlled nature of these environments, effective ventilation, containment and procedural controls are often the primary means of managing risk. This includes the use of fume cupboards, LEV systems, gas detection and well-defined operating procedures.

Our DSEAR assessments review how substances are stored, handled and used in practice, including ventilation performance, gas systems, ignition control, maintenance and operational procedures. Where required, hazardous area classification is applied, particularly around storage, decanting or gas handling areas.

The result is a clear, practical report that supports safe laboratory operation while ensuring compliance with DSEAR.

Frequently asked questions

Yes. Where flammable liquids, gases or combustible materials are used, DSEAR applies even if quantities are relatively small.

Yes. Even small quantities can produce flammable vapours, particularly during decanting or handling, which may create an explosive atmosphere.

Typically through ventilation systems such as fume cupboards or LEV, along with safe storage, handling procedures and ignition source control.

Yes. Pressurised gases, including flammable gases, must be assessed to ensure leaks, accumulation and ignition risks are properly controlled.